Automated Production Lines
Photo shows view of the upper and lower panels being transmitted from the rollforming process into the canopy containing the heating area. From here the foam is sprayed between the two rollformed panels [ upper and lower ] and then heated to accelerate the curing process. Spare rafts of tooling for the rollformers are stored to the left for quick changeover to alternative profiles.
Product Information coming soon. Contact us if you are intertest; Call 0161 477 0775
This production line is capable of automatically producing the following baffle filter related components: -
Safety Edge Main Frame
Up to 3 V Notches with Lead and Trail End detail including holes and fixing lug with variable widths [ 12 mm- 65 mm ] and heights [ 10 mm - 23mm ] in 0.5mm Stainless Steel material .
Safety Edged Blades
Lead and trail End details incorporating fixing lugs in variable widths [ 12 to 65 mm ] & heights [10 mm - 28 mm ] in 0.5mm Stainless Steel material .
Inner Frame Sections
Ends without lugs with variable width [ 12 mm to 65 mm ] & height [10 mm - 23mm ] in 0.5mm Stainless Steel material .
The Line incorporates :
Uncoiler
Double headed turret uncoiler of 1 ton capacity
V Notch, End Notches, Punches & Cut off Tool
The wide multi function hydraulic punching head is incorporated as part of the rollformer frame to save space and allow variations with ease . There are 6 six functions catered for by different press heads activated hydraulically , Stroke / return times are approximately 0.5 second.
Rollforming machine
The versatile rollformer uses stands 1 to 4 to form the 2 safe edge details , and stands 5 to 10 for the main 90 degree channel sides . Width adjustments are carried out by a hand wheel with readout. Another hand wheel with readout is used to vary the height of the 90 degree flanges. [The hand wheels also adjust the notch and punch heads and entrance guides as well as the rollformer adjustments.] Entrance guides can also be adjusted individually depending on whether the safe edge details are required or not.
Offloading Table - 3metre Bi Directional
Narrow products – A pneumatic drop-table tips one way, sending products into trolleys on wheels.
Wider products – A pneumatic drop-table tips the opposite direction, sending the parts onto a wide inclined table.
Electrical
The machine mounted control desk contains all the necessary electrical hardware including the microprocessor PLC.
A touchscreen display unit givers variables of
frame type / width / height /length and quantity as well as adjustment of variable length & hole pitches.
Alert messages & fault diagnostics are incorporated.
Video of Automated Filter Production Line
Sophisticated C Channel production line with servo adjusted width and height variation from the control desk
Twin head 3 tonne uncoiler feeding the line
This machine has a pre-flanging section of the rollformer and a secondary main flanging section. This feature allows the production of a full range of C channels in varying widths and heights
Video:
This automated production line produces two components fom coil with pierced holes at varying pitches cut to length and formed into sections. Production line comprises of powered uncoiler, rotary piercer, rollformer, cut off press and stacker.
Video of Autofold Air Duct making line
Video of Automated Cylinder Line part 1
Video of Automated Cylinder Line part 2
Video of Rollforming Rings from coil
Video of Special Purpose Multi Punch press
Video of Radiator Fin Rollform and Assemble Automated Line 1
Video of Radiator Fin Rollform and Assemble Automated Line 2
Video of Automated Panel folding with IntelligentTables
Video of Cold store panel production line from coil
