Duplex Roll Forming Machines for Simultaneous Profile Production

Bulldog UK’s Duplex Roll Forming Machines are built to form metal profiles on both sides of a panel at the same time. Ideal for high-volume and variable-width panel production, these machines are built with one fixed head and one adjustable head, allowing operators to work with a wide range of sheet widths efficiently.

Designed for Variable Panel Widths

The duplex system supports a variety of sheet sizes and applications. Panels from 1 m to 6 m in length and 200 mm to 1250 mm in width can be produced, depending on specification. Machines are customised to suit project-specific needs, including automated options for pre-punching and notching. Adjustable heads can be operated manually or motorised to match production requirements and budgets.

Flexible Rollformer Setup

Each Duplex Rollformer is built using a functional design with simplicity in mind. Interchangeable parts are used wherever possible, and machines can be tailored with between 6 and 16 roll stations depending on the material type and profile needed. For high-output environments, machines can also be fitted with rotating heads and cassettes, allowing users to switch tooling positions without full retooling or resetting.

Typical Applications and Use Cases

These rollforming systems are commonly used for manufacturing office furniture, cold store panels, steel shelving, supermarket shelving, and domestic appliances. Their ability to form variable widths makes them a versatile option across many industries.

Examples of Panel Forming Capabilities

Duplex Rollformers from Bulldog UK have been used to create cold store panels, supermarket shelving, and folded panels. A double-ended automatic folder can also be installed for specific applications, streamlining the exit of formed parts and supporting continuous flow production lines.

Learn More

To explore Bulldog UK’s full Duplex Roll Forming range or discuss your sheet metal production needs, visit our Duplex Roll Forming Machines page or contact our team directly.